Your inventory can drain your working capital if itâs not managed properly ð¯ I have met many founders who complain about their cash flow problem. Despite their business are actually growing, their cash flow is lacking behind ð. When I made deeper conversation, I found out their inventory level are high. Many of them donât realize they actually hold high level of stock. In Stanford Seed Transformation Program, we introduce the use of Days of Inventory (DIO) as one of the tools to our cohort participant so they can measure how efficient they managed their inventory as working capital. Essentially the DIO helps to assess inventory management efficiency by showing how quickly inventory is converted to sales, which can reveal issues like overstocking, slow sales, or potential out of stock. If you manage it properly, it could help you better manage your cash flow, reduce holding costs, and make better decisions about inventory levels ð¸. Hereâs several practical tips that can help you optimize your inventory level: 1ï¸â£ Use relevant software: Implement software to track your inventory real-time, which can automate updates and provide better visibility. 2ï¸â£ Leverage data to make forecast: Analyze your historical data and market trends to estimate future demand of your products. It would help to prevent out of stock or excess inventory. 3ï¸â£ Perform regular audits: Perform regular stock counts to ensure your records match physical inventory and to identify discrepancies or slow-moving items. 4ï¸â£ Perform ABC analysis: Categorize items based on their value and sales frequency to focus your management efforts on the most important products. 5ï¸â£ Centralize control: If you have multiple locations then you better centralize your inventory control to improve overall visibility and management. ð¤ As SME owner, whatâs your biggest inventory headache right now? Is it overstock, out of stock, or slow movers? Feel free to share in the comments or DM me directly. ð If you're looking to scale up your SME or early-stage business and strengthen your financial foundation, letâs connect. Together, we can explore impactful strategies for success. #ScalingUp #BusinessTransformation #Financialmanagement #FractionalCFO
Retail Management And Merchandising
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Ever notice how some products in your store just donât move as fast as others? They sit there, taking up space (and tying up cash), while your bestsellers fly off the shelves. It happens to every e-commerce storeâbut thereâs a smart way to fix it. Letâs talk about inventory reduction bundling, or as I like to call it: turning slow-movers into sales drivers. There are two solid approaches: 1) Boosting weaker products Pair slow-moving items with bestsellers at a discount. This makes the bundle more attractive, encourages purchases, and helps clear out inventory while still recovering costs. 2) Clearing excess stock Combine old or excess inventory with popular products to move them faster. Not only does this free up space, but it also reduces carrying costs and introduces customers to products they might have otherwise ignored. But hereâs the key: bundles only work when they make sense. Just throwing together your worst seller with a top product wonât do the trick. The value has to be obvious to the customerâotherwise, they wonât even consider it. Done right, this strategy keeps inventory fresh, increases revenue, and gives customers a great deal. And who doesnât love that? #shopify
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90% of âsustainability problemsâ in fashion have nothing to do with fabric. Everyone talks about: â Organic cotton. â Recycled polyester. â Carbon-neutral shipping. But after helping brands source $15m + worth of product, The biggest sustainability killer isnât the material. Itâs how brands plan and produce. Hereâs what actually drives waste (and destroys margins) behind the scenes: 1) Overproduction from poor planning You commit to 1,000 units when youâll only sell 600. The rest ends up in clearance or landfill. 2) Last-minute design changes You swap fabrics or colours after sampling - meaning remakes, offcuts, and waste. 3) Rushing sampling to hit marketing dates You skip proper testing and fit approvals. The result? QC fails, rework, and unsellable stock. 4) Inconsistent sizing or poor grading Return rates soar. Thatâs more waste, more packaging, more freight. 5) No process for using leftovers End-of-roll fabrics, trims, and sample yardage just⦠sit. Every metre you waste was paid for with your profit. The truth? Most brands donât have a sustainability issue. They have an operational discipline issue. Sustainability starts in your production calendar - not your marketing copy.
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Aging inventory is one of the biggest bottlenecks for retail brands. Here's how we solved this problem and made $10M+ on clearance items... The reality of retail is that every brand struggles with aging inventory. Most companies just slash prices, damaging their brand and sacrificing margins. At Culture Kings, we pioneered the concept of the mystery box instead. Here's how it worked: Every year, we'd make a killing on the slowest month in retail, February. We'd run our Mystery Box promotion: 3 items for $50. Seems simple, but there was serious psychology behind it. The key was to avoid bundling clearance items. Here's what we did instead: We engineered the Mystery Box with a specific formula: 2 items specifically created for the promotion + 1 clearance item we needed to move This is where 99% of retailers got it wrong. Most brands just bundle unsold items and hope for the best. But the fact is, clearance items didn't sell for a reason. Instead, you need to find a way to keep trust, but also maintain your margins. We deliberately created products just for these promotions. Items that: ⢠Had high perceived value ⢠Matched our brand aesthetic ⢠But were inexpensive to produce The math was simple: Clearance item: Cost $5 (Retail $30) Engineered item #1: Cost $5 (Perceived value $30) Engineered item #2: Cost $5 (Perceived value $30) Total cost: $15 Selling price: $50 Customer perceived value: $90+ This approach solved multiple problems: ⢠Cleared aging inventory without brand damage ⢠Generated healthy margins even during clearance ⢠Customers felt they got a great deal ⢠Built anticipation and excitement around our "sale" events The Mystery Box concept became so popular, that customers would line up for them. We turned a traditional loss-leader (clearance) into a profit center AND a marketing tool. The big lesson: Don't just discount when clearing inventory. Engineer a customer experience where they feel they're getting tremendous value, while you achieve your inventory goals. This strategy scaled to millions in revenue during traditionally slow retail months. PS: Founders, I broke down the 5 biggest mistakes that kept my business from scaling to 8, then 9 figures. If you want to learn how to avoid them, sign up here: https://lnkd.in/eCY_2KQx
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Supply Chain Nuggets (25/n) ð¨ð»ð±ð²ð¿ððð®ð»ð±ð¶ð»ð´ ðð®ðð ð¼ð³ ðð»ðð²ð»ðð¼ð¿ð (ðð¢ð) Inventory is the backbone of supply chain operations, but holding too much ties up working capital, while holding too little leads to stockouts and lost sales. The key to balancing this? ð ð²ð®ððð¿ð¶ð»ð´ ðµð¼ð ð¹ð¼ð»ð´ ðð¼ðð¿ ð¶ð»ðð²ð»ðð¼ð¿ð ðð¶ð¹ð¹ ð¹ð®ðð! ðð®ðð ð¼ð³ ðð»ðð²ð»ðð¼ð¿ð (ðð¢ð) helps businesses understand how efficiently they are managing stock and whether they are over- or under-stocked. It is a critical metric for cash flow, working capital optimization, and supply chain agility. ðð®ðð ð¼ð³ ðð»ðð²ð»ðð¼ð¿ð= (ððð¿ð¿ð²ð»ð ðð»ðð²ð»ðð¼ð¿ð)/(ððð²ð¿ð®ð´ð² ðð®ð¶ð¹ð ðð²ðºð®ð»ð±) Example Calculation: Letâs say your warehouse has 10,000 units of a product, and your average daily demand is 500 units. Days of Inventory= 10,000/500=20 This means, if demand remains constant, your current stock will last 20 days before it runs out. ð§ð¼ð¼ ðµð¶ð´ðµ ðð¢ð â Excess inventory, higher holding costs, potential obsolescence. ð§ð¼ð¼ ð¹ð¼ð ðð¢ð â Risk of stockouts, lost sales, poor customer service. ð¢ð½ðð¶ðºð¶ðð²ð± ðð¢ð â Balanced working capital, reduced costs, and efficient supply chain operations. ðð¼ð ðð¼ ððºð½ð¿ð¼ðð²? > Use demand forecasting to avoid overstocking or stockouts. > Optimize reorder points (ROP) to maintain healthy stock levels. > Collaborate with suppliers for shorter lead times and flexible replenishment. #SupplyChain #DemandPlanning #SupplyPlanning #OperationsManagement #BusinessStrategy #Forecasting #InventoryManagement #Analytics #SafetyStock #CostOptimization #Logistics #InventoryControl #LeanSixSigma #Cost #OperationalExcellence #BusinessExcellence #ContinuousImprovement #ProcessExcellence #Lean #OperationsManagement
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Are you producing more than your customers actually need? If so, you're burning cash without even knowing it. Overproduction is a silent profit killer. Making more than needed costs you time, space, and money. Hereâs how to cut waste and boost efficiency: 1/ Match Supply with Demand  ⳠTrack sales data daily.  ⳠAdjust production to real needs.  ⳠStop guessingâuse data. 2/ Work in Smaller Batches  ⳠMake less, more often.  ⳠReduce leftover stock.  ⳠStay flexible for demand shifts. 3/ Sell Before You Produce  ⳠConfirm orders early.  ⳠAvoid making extras.  ⳠUse pre-orders to gauge demand. 4/ Keep Storage Clean  ⳠEmpty shelves weekly.  ⳠDonate or repurpose excess stock.  ⳠRecycle scraps to reduce waste. 5/ Train Your Team  ⳠTeach lean principles.  ⳠReward efficiency.  ⳠAlign goals with lean thinking. 6/ Use Smart Tech  ⳠAutomate inventory tracking.  ⳠPredict trends with AI.  ⳠKeep systems up to date. 7/ Monitor & Fix Waste Fast  ⳠTrack overproduction costs.  ⳠReview reports weekly.  ⳠAct quickly to prevent loss. 8/ Celebrate Smart Planning  ⳠRecognize teams for efficiency.  ⳠShare success stories.  ⳠSet new improvement goals. Produce smarter, not more. Share â»ï¸ to help your network and follow Sergio DâAmico for more insights on continuous improvement and organizational excellence. ð P.S. Which of these do you need to improve?
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Every brand says theyâre âdata-driven.â Most still forecast like itâs 1999. The traditional fashion cycle was built for confidence, not accuracy. Big commitments. Big calendars. Big waste. But the smartest modern brands have flipped it: proof first, production second. Reformation tests 100â300 units per style before scaling. Cuyana measures sell-through before committing to reorders. Even Zara, long known for speed, now treats the first shipment as a live market test. Thatâs how they protect margin and avoid overproduction â they build from evidence. The pattern is clear: â Forecast less. â Test smaller. â Scale faster. This is the same philosophy powering fast-moving Chinese DTC brands like Cider or Peacebird. They donât âlaunch lines.â They launch hypotheses. If the data proves it, they scale overnight. If not, they delete it. Thatâs not chaos. Itâs controlled iteration. And itâs why forecasting as we know it is dying. You donât need to predict demand when you can read it in real time. You just need the system to act on it.
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Exposing the Illusion of Profit Every quarter, stock markets reward companies that show rising Earnings Per Share (EPS) and strong Price-to-Earnings (P/E) ratios. On paper, it looks like success. But behind those glossy reports often hides a dangerous illusion. The Game Behind the Numbers In traditional accounting, inventory is treated as an asset, not a cost. So when factories produce more than they sell, profit appears to rise. Because COGS = Opening Inventory + Production â Closing Inventory, a higher closing stock means lower COGS â and therefore higher âprofit.â Thatâs how a company can show record earnings even when sales are stagnant and cash is drying up. The Behavioral Trap To keep profits and EPS growing, many listed companies pull future orders forward to keep utilization high. Machines keep running; warehouses keep filling. Sales teams relax, hidden behind inflated numbers. Performance looks strong â but reality is weak. This is overproduction, the worst form of waste in Lean. It creates hidden cost, locks up cash, and destroys flow. The Lean Reality True profitability doesnât come from producing more. It comes from producing to Takt Time â in sync with customer demand. It comes from Flow and Pull Production, not Push. It comes from Just-in-Time, not Just-in-Case production. In Lean Thinking, inventory is not wealth â itâs waste and frozen cash. Real health shows up in: ðµ Operating Cash Flow ð Inventory Turns â±ï¸ Lead Time Reduction âï¸ Value-Added Productivity At Thrive Systems, we help CEOs see beyond accounting illusions â to build organizations where flow creates profit, not stockpiles. Next time your profit or EPS jumps while sales stay flat, ask yourself: âDid we really earn it â or just build it and store it?â #ThriveSystems #LeanThinking #JustInTime #CEOInsights #TrueProfit #CashIsKing #Flow #PullProduction #OperationalExcellence #TextileTransformation
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ð¿ The most sustainable garment isn't made of organic cotton, itâs the one that actually sells at full price For years, "Sustainability" has lived in the marketing department. It was about choosing the right hangtags or finding a recycled polyester blend. But if weâre honest in the boardroom, we know where the real waste is: Itâs the 30% of production that ends up in a "Sale" bin or a liquidatorâs truck because we placed a massive bet six months ago that didn't pay off. In 2026, overproduction isn't just an ESG problem. Itâs a Capital Productivity crisis. The shift weâre seeing right now: The most profitable mid-market brands are realizing that the CFO and the Sustainability Officer actually want the same thing: Precision. Instead of the traditional "Big Bet" buy, weâre seeing a move toward what I call the Stage-Gate model: Commit to the 60%: Secure your foundational volume early. Hedge with the 40%: Hold back capacity for "greige" fabric or factory slots. Yes, you might pay a few cents more per unit for that agility. But when you compare that "speed premium" to the 40% margin hit of a clearance rack (not to mention the carbon footprint of shipping unsold goods twice), the math changes completely. The "Green" reality: At Milkyway X AI weâve found that the best way to hit ESG goals is simply to stop guessing. When you use AI to "sense" demand rather than "forecast" it, you naturally stop overproducing. The result? You end the season with a cleaner warehouse, a healthier net margin, and almost as a byproduct a significantly smaller environmental footprint. It turns out that being "Green" is actually just the ultimate form of operational excellence.